Production Tooling

We understand that highly featured, tight tolerance parts, with aggressive lead times, require top quality mould—from the first production run through the life of product.

We offer flexible options of outsourcing Moulds through our partnerships with quality tool shops both in the country and offshore. Our valued tooling partners have been building the most complex, precision molds since last 35 years.

  • The range of tooling we offer includes,
    • Proto Molds
    • Single and Multi cavity production Molds
      • Expandable and Interchangeable Molds
      • Stripper and Floating Cavity Plate Molds
      • Hot Runner System Molds, Conventional and Insulated Runner Molds
      • Shuttle and Insert Molds, Cartridge Molds, Unscrewing Molds
      • Mechanical and Hydraulic Core pull Molds
      • Stack Molds, Over molding Molds
    • Using different material like but not limited to,
      • Aluminum (proto molds)
      • Variety of Soft Steel and Pre-Hard Steel Materials
      • Variety of Hardened Tool Steels, Beryllium Inserts
    • Including finishing operations like,
      • Specialized Tool Coatings
      • Surface texturing, Mirror like Polishing

Tool and process validation is essential for each type of tool. Basic methodology is,

  • Evaluating tool requirements considering
    • product application
    • Product life
  • Specify tools (mould) considering
    • Product requirement
    • Tool life
    • Desired output
    • Safety
    • Spares requirement
  • Review and provide inputs on tool design with reference to
    • Tool specification, life, desired output, maintenance requirement, and safety standards
    • consistent performance
    • Established design standards
    • Use of standard components
    • Product design to tooling equations
    • Efficient cooling design
  • Review, modify and approve stage by stage manufacturing processes and sequence to ensure intended results like
    • manufacturing time and cost
    • tool life
    • intended product aesthetics
  • Review / monitoring of stage by stage activities of tool construction
  • Tool Qualification/validation at mould maker / convertor site
  • Pilot batch at mould maker/convertor site